Batching and POTF creation

I am working with a client and they are creating batch jobs. What they are finding is that a POTF is created once the job is batched. According to Epicor there are a few reasons:

In Epicor ERP and Kinetic, the creation of “odd” or unexpected part numbers within batched jobs typically stems from Part-on-the-Fly (POTF) functionality, which allows for manufacturing items not defined in the Part Master. When batching, this often creates specialized, one-time-use part numbers, such as combined raw material descriptions (e.g., 0125_6061SF) or temporary identifiers for subassemblies, especially in fabrication processes like laser cutting, painting, or plating.

Causes for “Odd” Part Numbers in Batched Jobs

  • Part-on-the-Fly (POTF) Usage: POTF permits users to create a part directly within a job, quote, or order without first establishing it in the Part Master.
  • Batching Method of Manufacture (MOM): When batching, users often create a “phantom” or temporary part number to represent the combined input material (e.g., a full sheet of metal) which is then broken down into smaller, demand-linked parts.
  • Co-Parts/Co-Products: Batching frequently utilizes Co-Parts to define a single job that produces multiple distinct items. If not managed properly, these can appear as unexpected, generated, or un-named parts in the system.
  • “Make Direct” Material: If a non-stock material is added to a job as “Make Direct,” it can trigger the generation of a temporary part, which must be shipped directly from that job.

Common Scenarios

  • Laser/Paint/Plating: Creating a temporary part number to represent raw material (e.g., “Sheet Stock” or “Sq Inch of Paint”) which is then consumed by individual, final part-number jobs.
  • Rework Jobs: Using _RW suffixes or temporary part numbers to handle items requiring rework.

The part itself has no co-parts, so that leaves out that possibility, maybe. They do use co-parts but the part in question has no co-parts. I am leaning towards the MOM andmaybe there is a subassembly that is perhaps non-stock so it is creating a make direct? This is really odd and to be honest I haven’t seen this before.

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One other thought, in order for batching to work, do the jobs have to be released? Secondly, when it creates the POTF after batching it adds it as a make direct for the originating job under materials. For example the originating job is for part number 12345.It has one material, it then adds the POTF as a make direct PART as 12345-0-10. This is makes no sense to me.

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