I need some help to figure out how best to handle the situation we’re in. we have our forecast window set to 5 days before and 5 days after. most forecasts are weekly on Monday’s so that MRP drives to have the parts available to ship by then. The issue we have is that when a Sales Order doesn’t ship on Friday because the trucking company didn’t pick up on time, come Monday that Sales order is still open and consumes the next weeks forecast as well making our forecasts and the consumption inaccurate.
Is there any way to stop a sales order from Consuming more forecast when it has already consumed forecast in the previous week?
Example:
On Friday 12/12, forecast was fully consumed for that week (forecast dated 12/8)
One SO was still open that did not ship as planned, due Friday 12/12
Consumed forecast for 9/8 dropped off (5 days after)
Sunday 12/14
SO that didn’t ship 12/12 was still open
Forecast for 12/15 was first partly consumed by the 12/12 SO, then the rest consumed by a new order that came in for the week of 12/15 - 12/19 .
The remainder of the new SO consumed part of next week’s forecast incorrectly.