If you simply reported them as scrap, then you shouldn’t have to do anything else. Just for giggles, can you check you inspection processing to see if there is anything in there?
Yes. This was a make to stock order. On each operation I marked it complete, at first I didn’t have to as my qty completed matched the run qty. After the operation where I scrapped 5 out of the 150 I manually had to complete each operation:
I cannot receive any more off of this job. I get the “The Quantity entered exceeds the quantity completed for the job” dialog box, yet I still have WIP on this job. The scrapped quantity does show on the Job Production Detail Report. I’m not sure how to find out (if I can) what the system thinks is stuck in WIP.
you need to run Yield process to change your production quantity from the original quantity to the running quantity, this process will correct your WIP, however as @Banderson and others said if you do not have anything pending in Inspection you can close the job with no problem, and you do not need to do that for each operation.
Note: certain flags need to be ticked at Site, Operation, Job Record to capture the operation scrap.
You can automate the job complete/close and have percentages to allow the procedure to continue, but there will be cases where you have to manually complete and close jobs.
The leftover WIP is because you received 96% of the job and didn’t adjust the prod qty when you encountered the scrap. The remaining WIP will go to the Manufacturing Variance when you close the job. Consider it the cost of quality.
it will correct similar cases in the future if you flag the required tick boxes, i have tested it many times, you just need to flag the yield tick boxes before create scrap transactions
Did checking the Yield boxes work for your scenario - we are in testing now and running into the same issues. The thread on epihelp sort of stopped after this last post.
I’ve been working on other things and planned on coming back to this. The yield recalculation does work, but I have to do some more testing to make sure I fully understand the outcome. What I’m finding is the labor ticket still shows the total with the scrap, but after the yield recalculation process, the operation in the job only shows the adjusted “good” amount with no record of the scrap.
Maybe that’s the way it’s going to be, which is fine, but I haven’t fully tested the process and evaluated the results.
after yield runs, the calculated scrap qty (i.e. results) should appear here, thereby you should be able to compare/check the Run, Original, and Scrap Qty for each operation.