I was afraid it was going to be a nightmare. Anybody else have horror
stories/tips to share?
Patty Cioffi (chofee)
Accounting Department
EFS Aerospace, Inc.
A Triumph Group Company
voice 661-295-1015 x101
fax 661-295-1058
e-mail <mailto:
patty.cioffi@...>
patty.cioffi@...
-----Original Message-----
From: Lydia Coffman [mailto:
lcoffman@...]
Sent: Friday, January 09, 2004 8:57 AM
To:
vantage@yahoogroups.com
Subject: RE: [Vantage] Cycle Counts
We did a set of "cards" one year and had every shop employee fill it out
to
show what jobs were "staged" at their area and what percent complete
they
were. Then the accountant ran a Production Detail report for EVERY JOB
(Yep!) and we (four of us) compared what the shop employees said with
the
PDR. What a nightmare, but we learned A LOT. AND it gave us a starting
point. We did this on a Friday and ran reports all night and the next
day,
then we were able to look stuff over.
Our accountant (a new one) now looks at variances and tracks down
problem
spots...it takes time and energy to get there...DATA COLLECTION is the
key
to accurate WIP. It's really more like those puzzle keys: material
costs
have to be accurate, material has to be issued to the job, time has to
be
collected, parts in stock have to have accurate costs, the whole thing.
We
are small enough to feel like we control this process (yikes-lean
manufacturing!), and we watchdog it.
But people ALWAYS find a way to mess you up.
Gosh, I didn't mean to write a book - about this anyhow.
Lydia
-----Original Message-----
From: patty.cioffi [mailto:
patty.cioffi@...]
Sent: Thursday, January 08, 2004 3:14 PM
To:
vantage@yahoogroups.com
Subject: RE: [Vantage] Cycle Counts
Do you have any suggestions on counting WIP?
Patty Cioffi (chofee)
Accounting Department
EFS Aerospace, Inc.
A Triumph Group Company
voice 661-295-1015 x101
fax 661-295-1058
e-mail <mailto:
patty.cioffi@...>
patty.cioffi@...
-----Original Message-----
From: Lydia Coffman [mailto:
lcoffman@...]
Sent: Thursday, January 08, 2004 2:08 PM
To:
vantage@yahoogroups.com
Subject: RE: [Vantage] Cycle Counts
The ABC codes create the "selections"...when you set up the ABC codes,
you
choose dollar values and the time frame you want to count. It took us a
couple of passes to get the dollar values that we actually wanted. I
don't
recall that it is random: it selects all parts in a class (A, B, C, etc)
that are on-hand, and due to be counted. We set some items at 700 days.
You can also go in and manually change the codes, but when you Calculate
Codes, it will re-set them.
Once you get the codes sorted out, the rest of it is really slick. We
count
our big-ticket items once a month, then less value less often. We have
not
done a full physical inventory in at least 4 years! Our CPA auditors
are
happy and we have less than 1% variance on audit. (I believe the
manufacturing industry standard is something around 10% -- it is a
shockingly high number).
My 2 cents.
Lydia
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