Production reporting Cost Variances

Run the WIP Inventory reconciliation report for just the suspense account.

 

Then check the part class on the parts that are going to suspense.

 

 

 

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf Of Jacqueline Restivo
Sent: Thursday, March 06, 2014 9:43 AM
To: vantage@yahoogroups.com
Subject: Re: [Vantage] Production reporting Cost Variances

 

 

Yes, we have scrap, but not to the extent of $.30 per pc.  I don't mind a variance when it's true, i just can't explain this. 

all parts in the BOM have GL accounts attached, that's why when its going into a suspense account it's so puzzling. 

Unless the qty reported and the qty moved to inventory doesn't match, which has happened.  (I've noticed it allows you to move more than you've produced). But it doesn't add up.  boggling!

thanks josh

 

 

From: Joshua Serwe <jserwe@...>
To: "vantage@yahoogroups.com" <vantage@yahoogroups.com>
Sent: Thursday, March 6, 2014 10:48 AM
Subject: RE: [Vantage] Production reporting Cost Variances

 

 

We see a variance on jobs that are average cost that we attribute to waste. Do you have waste on your jobs? In the end all the costs hit a bucket.

As far as I know if the Product Group & Part Group have a GL account they should not go to suspense so check that. I am not sure on that though... not my area of expertise.

Josh Serwe
Wisconsin Converting Inc.
Production Planning
(920)437-6400 x 327 My extension changed!

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf Of Jacqueline Restivo
Sent: Thursday, March 06, 2014 9:17 AM
To: vantage@yahoogroups.com
Subject: [Vantage] Production reporting Cost Variances

Good day to you all,

We're scanning jobs using MES>Start Production>Report Qty>End Activity. Running 3 shifts per day.
Using Average cost, we're experiencing a variance in cost per piece of up to $.30 per piece, per shift. Not Always though. Some days it's almost perfect. I've sent into Epicor the Wip Reconciliation report; WIP report; Production Detail Report. I've been transferred from Production Dept. to Financial Dept. back to Prod.Dept..... If anyone has any suggestions as to why or what can cause this it'd be greatly appreciated.

ALSO:
On the Wip Reconciliation Report for the job, what causes a cost to hit the Suspense Account? Using the same reporting method mentioned above.

Thanks in advance.
Jacqueline

[Non-text portions of this message have been removed]

 

Good day to you all,
 
We're scanning jobs using MES>Start Production>Report Qty>End Activity.  Running 3 shifts per day. 
Using Average cost, we're experiencing a variance in cost per piece of up to  $.30 per piece, per shift.  Not Always though.  Some days it's almost perfect.   I've sent into Epicor the Wip Reconciliation report; WIP report;  Production Detail Report.  I've been transferred from Production Dept. to Financial Dept. back to Prod.Dept..... If anyone has any suggestions as to why or what can cause this it'd be greatly appreciated.
 
ALSO:
On the Wip Reconciliation Report for the job, what causes a cost to hit the Suspense Account?  Using the same reporting method mentioned above. 
 
Thanks in advance.
Jacqueline
We see a variance on jobs that are average cost that we attribute to waste. Do you have waste on your jobs? In the end all the costs hit a bucket.

As far as I know if the Product Group & Part Group have a GL account they should not go to suspense so check that. I am not sure on that though... not my area of expertise.

Josh Serwe
Wisconsin Converting Inc.
Production Planning
(920)437-6400 x 327 My extension changed!

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf Of Jacqueline Restivo
Sent: Thursday, March 06, 2014 9:17 AM
To: vantage@yahoogroups.com
Subject: [Vantage] Production reporting Cost Variances


Good day to you all,

We're scanning jobs using MES>Start Production>Report Qty>End Activity. Running 3 shifts per day.
Using Average cost, we're experiencing a variance in cost per piece of up to $.30 per piece, per shift. Not Always though. Some days it's almost perfect. I've sent into Epicor the Wip Reconciliation report; WIP report; Production Detail Report. I've been transferred from Production Dept. to Financial Dept. back to Prod.Dept..... If anyone has any suggestions as to why or what can cause this it'd be greatly appreciated.

ALSO:
On the Wip Reconciliation Report for the job, what causes a cost to hit the Suspense Account? Using the same reporting method mentioned above.

Thanks in advance.
Jacqueline



[Non-text portions of this message have been removed]
Yes, we have scrap, but not to the extent of $.30 per pc.  I don't mind a variance when it's true, i just can't explain this. 
all parts in the BOM have GL accounts attached, that's why when its going into a suspense account it's so puzzling. 
Unless the qty reported and the qty moved to inventory doesn't match, which has happened.  (I've noticed it allows you to move more than you've produced). But it doesn't add up.  boggling!
thanks josh
 

From: Joshua Serwe <jserwe@...>
To: "vantage@yahoogroups.com" <vantage@yahoogroups.com>
Sent: Thursday, March 6, 2014 10:48 AM
Subject: RE: [Vantage] Production reporting Cost Variances

 
We see a variance on jobs that are average cost that we attribute to waste. Do you have waste on your jobs? In the end all the costs hit a bucket.

As far as I know if the Product Group & Part Group have a GL account they should not go to suspense so check that. I am not sure on that though... not my area of expertise.

Josh Serwe
Wisconsin Converting Inc.
Production Planning
(920)437-6400 x 327 My extension changed!

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf Of Jacqueline Restivo
Sent: Thursday, March 06, 2014 9:17 AM
To: vantage@yahoogroups.com
Subject: [Vantage] Production reporting Cost Variances

Good day to you all,

We're scanning jobs using MES>Start Production>Report Qty>End Activity. Running 3 shifts per day.
Using Average cost, we're experiencing a variance in cost per piece of up to $.30 per piece, per shift. Not Always though. Some days it's almost perfect. I've sent into Epicor the Wip Reconciliation report; WIP report; Production Detail Report. I've been transferred from Production Dept. to Financial Dept. back to Prod.Dept..... If anyone has any suggestions as to why or what can cause this it'd be greatly appreciated.

ALSO:
On the Wip Reconciliation Report for the job, what causes a cost to hit the Suspense Account? Using the same reporting method mentioned above.

Thanks in advance.
Jacqueline

[Non-text portions of this message have been removed]

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848 -- #ygrps-yiv-1055527629yiv7391740848ygrp-mkp { border:1px solid #d8d8d8;font-family:Arial;margin:10px 0;padding:0 10px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mkp hr {
border:1px solid #d8d8d8;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mkp #ygrps-yiv-1055527629yiv7391740848hd {
color:#628c2a;font-size:85%;font-weight:700;line-height:122%;margin:10px 0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mkp #ygrps-yiv-1055527629yiv7391740848ads {
margin-bottom:10px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mkp .ygrps-yiv-1055527629yiv7391740848ad {
padding:0 0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mkp .ygrps-yiv-1055527629yiv7391740848ad p {
margin:0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mkp .ygrps-yiv-1055527629yiv7391740848ad a {
color:#0000ff;text-decoration:none;}
#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-sponsor #ygrps-yiv-1055527629yiv7391740848ygrp-lc {
font-family:Arial;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-sponsor #ygrps-yiv-1055527629yiv7391740848ygrp-lc #ygrps-yiv-1055527629yiv7391740848hd {
margin:10px 0px;font-weight:700;font-size:78%;line-height:122%;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-sponsor #ygrps-yiv-1055527629yiv7391740848ygrp-lc .ygrps-yiv-1055527629yiv7391740848ad {
margin-bottom:10px;padding:0 0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848actions {
font-family:Verdana;font-size:11px;padding:10px 0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848activity {
background-color:#e0ecee;float:left;font-family:Verdana;font-size:10px;padding:10px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848activity span {
font-weight:700;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848activity span:first-child {
text-transform:uppercase;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848activity span a {
color:#5085b6;text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848activity span span {
color:#ff7900;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848activity span .ygrps-yiv-1055527629yiv7391740848underline {
text-decoration:underline;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848attach {
clear:both;display:table;font-family:Arial;font-size:12px;padding:10px 0;width:400px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848attach div a {
text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848attach img {
border:none;padding-right:5px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848attach label {
display:block;margin-bottom:5px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848attach label a {
text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 blockquote {
margin:0 0 0 4px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848bold {
font-family:Arial;font-size:13px;font-weight:700;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848bold a {
text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 dd.ygrps-yiv-1055527629yiv7391740848last p a {
font-family:Verdana;font-weight:700;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 dd.ygrps-yiv-1055527629yiv7391740848last p span {
margin-right:10px;font-family:Verdana;font-weight:700;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 dd.ygrps-yiv-1055527629yiv7391740848last p span.ygrps-yiv-1055527629yiv7391740848yshortcuts {
margin-right:0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848attach-table div div a {
text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848attach-table {
width:400px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848file-title a, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848file-title a:active, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848file-title a:hover, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848file-title a:visited {
text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848photo-title a, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848photo-title a:active, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848photo-title a:hover, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div.ygrps-yiv-1055527629yiv7391740848photo-title a:visited {
text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 div#ygrps-yiv-1055527629yiv7391740848ygrp-mlmsg #ygrps-yiv-1055527629yiv7391740848ygrp-msg p a span.ygrps-yiv-1055527629yiv7391740848yshortcuts {
font-family:Verdana;font-size:10px;font-weight:normal;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848green {
color:#628c2a;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848MsoNormal {
margin:0 0 0 0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 o {
font-size:0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848photos div {
float:left;width:72px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848photos div div {
border:1px solid #666666;height:62px;overflow:hidden;width:62px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848photos div label {
color:#666666;font-size:10px;overflow:hidden;text-align:center;white-space:nowrap;width:64px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848reco-category {
font-size:77%;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848reco-desc {
font-size:77%;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 .ygrps-yiv-1055527629yiv7391740848replbq {
margin:4px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-actbar div a:first-child {
margin-right:2px;padding-right:5px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mlmsg {
font-size:13px;font-family:Arial, helvetica, clean, sans-serif;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mlmsg table {
font-size:inherit;font:100%;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mlmsg select, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 input, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 textarea {
font:99% Arial, Helvetica, clean, sans-serif;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mlmsg pre, #ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 code {
font:115% monospace;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mlmsg * {
line-height:1.22em;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-mlmsg #ygrps-yiv-1055527629yiv7391740848logo {
padding-bottom:10px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-msg p a {
font-family:Verdana;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-msg p#ygrps-yiv-1055527629yiv7391740848attach-count span {
color:#1E66AE;font-weight:700;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-reco #ygrps-yiv-1055527629yiv7391740848reco-head {
color:#ff7900;font-weight:700;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-reco {
margin-bottom:20px;padding:0px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-sponsor #ygrps-yiv-1055527629yiv7391740848ov li a {
font-size:130%;text-decoration:none;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-sponsor #ygrps-yiv-1055527629yiv7391740848ov li {
font-size:77%;list-style-type:square;padding:6px 0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-sponsor #ygrps-yiv-1055527629yiv7391740848ov ul {
margin:0;padding:0 0 0 8px;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-text {
font-family:Georgia;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-text p {
margin:0 0 1em 0;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-text tt {
font-size:120%;}

#ygrps-yiv-1055527629 #ygrps-yiv-1055527629yiv7391740848 #ygrps-yiv-1055527629yiv7391740848ygrp-vital ul li:last-child {
border-right:none !important;}
#ygrps-yiv-1055527629