Subcontract operations-shipmnt entry pack list incorrect printi

From what I've seen so far, Vantage addresses subcontract processing in a very limited fashion. Our business scenario includes a Top level assy with several outside processing sequential operations.
We typically ship out the the top-level assy to get parts welded on or other treatments along with a drawing/instruction number that get shipped out on then come back to us. The problem is that in Vantage, Subcontract Shipment entry- pack slip prints out the finished good part and not the actual list of materials that you ship out to the supplier to perform the welding/treatment operation. I've listed this as a call with Epicor and they've acknowledged the product limitations including the incorrect pack slip printing. I've tried customizing the Crystal rpt (SubCPack.rpt) to add the JobMtl table and I cannot get any data at all from this table.(I've played around with the links, joins etc. my query on an inner join works correctly)
If anyone else out there has addressed this process or this report, I would appreciate hearing about it.
Thanks
RSN
ami_miker <mrandolph@...> wrote:
I addressed this challenge with one of our clients about a year
ago. We set up the subcontact operations (anodizing, in our case)
on the jobs as normal. When it was time to send the parts out, a
single PO line be created and linked to all of the appropriate
jobs. (We would list pieces, but pounds should work.) You now have
a PO line with 4 releases totaling 500 pieces. The conversion
factor on the releases would be changed to the inverse of the total
(i.e. 1/500 or 0.002). The PO line would be described as a Lot
Charge, with a quantity of 1 and releases representing the number of
each piece being sent. Occassionally, there were some adjustments
to account for limited decimal places (don't get me started on that)
or for pieces that were significantly different in size. It did
allow us to reasonably tie the subcontracting costs to the
appropriate job without driving us nuts. The other nice thing is
that when the parts were returned, the receiver could count the
parts and confirm that everything came back. "Our Quantity" was
still 100 of part A, 200 of Part B, 50 of Part C and 150 of Part D.

I can go into more detail if you need, but that's basically how we
got it to work.

Michael Randolph
Infinity Business Consulting
mrandolph@...
865-329-3000

--- In vantage@yahoogroups.com, "Mitchell Kirby" <m.kirby@...> wrote:
>
> All of our parts are heat treated which is billed by material by
weight.
> Each routing has a subcontract operation to aid in scheduling but
we expense
> the heat treat costs. We issue a manual PO for tracking purposes
but we
> don't allocate the costs directly to the job. Heat treat costs
are in the
> overhead.
>
>
>
> Not the most accurate costing method but it works for us. We
decided long
> ago that keeping track of actual heat treat costs was more trouble
than it
> was worth. We have considered coming up with an average cost by
pound
> regardless of material to make standard costs more accurate. I
still don't
> intend to try to compare actual to standard.
>
>
>
> Just a thought.
>
>
>
> Sincerely,
>
>
>
> Mitchell Kirby
>
> Riten Industries, Inc.
>
> <http://www.riten.com/> www.riten.com
>
>
>
> 740-333-8719 Direct
>
> 800-338-0027 Sales
>
> 800-338-0717 FAX
>
> _____
>
> From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On
Behalf Of
> Lou Laird
> Sent: Tuesday, October 03, 2006 10:07 AM
> To: vantage@yahoogroups.com
> Subject: [Vantage] Subcontract operations
>
>
>
> We have a process of Galvanizing our parts and assemblies, this is
paid for
> by weight.
> Every part/assembly has a different weight. We have over 40,000
different
> parts/assemblies. From what we can see each one would require it's
own
> purchase order or line on a purchase order.
>
> Does anyone know of a way to have one PO/Line to receive
subcontract
> operation in pounds for eaches on parts/assemblies.
>
>
> ---------------------------------
> Get your email and more, right on the new Yahoo.com
>
> [Non-text portions of this message have been removed]
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>
>
>
>
> [Non-text portions of this message have been removed]
>





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[Non-text portions of this message have been removed]
We have a process of Galvanizing our parts and assemblies, this is paid for by weight.
Every part/assembly has a different weight. We have over 40,000 different parts/assemblies. From what we can see each one would require it's own purchase order or line on a purchase order.

Does anyone know of a way to have one PO/Line to receive subcontract operation in pounds for eaches on parts/assemblies.


---------------------------------
Get your email and more, right on the new Yahoo.com

[Non-text portions of this message have been removed]
All of our parts are heat treated which is billed by material by weight.
Each routing has a subcontract operation to aid in scheduling but we expense
the heat treat costs. We issue a manual PO for tracking purposes but we
don't allocate the costs directly to the job. Heat treat costs are in the
overhead.



Not the most accurate costing method but it works for us. We decided long
ago that keeping track of actual heat treat costs was more trouble than it
was worth. We have considered coming up with an average cost by pound
regardless of material to make standard costs more accurate. I still don't
intend to try to compare actual to standard.



Just a thought.



Sincerely,



Mitchell Kirby

Riten Industries, Inc.

<http://www.riten.com/> www.riten.com



740-333-8719 Direct

800-338-0027 Sales

800-338-0717 FAX

_____

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf Of
Lou Laird
Sent: Tuesday, October 03, 2006 10:07 AM
To: vantage@yahoogroups.com
Subject: [Vantage] Subcontract operations



We have a process of Galvanizing our parts and assemblies, this is paid for
by weight.
Every part/assembly has a different weight. We have over 40,000 different
parts/assemblies. From what we can see each one would require it's own
purchase order or line on a purchase order.

Does anyone know of a way to have one PO/Line to receive subcontract
operation in pounds for eaches on parts/assemblies.


---------------------------------
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[Non-text portions of this message have been removed]





[Non-text portions of this message have been removed]
We have the same situation with similar coating and heat treating.
Each job method has a subcontract operation requirement.
Purchasing will "issue" a PO with one line item - using the "other" type
of purchase. The part number and description on that line are "dummy" -
P/N is "various" description is the type of service being purchased.

Once the PO is printed and sent to the vendor with aggregate info (qty 1
container of 30 various parts to be anodized), the buyer will then
unapprove that PO and deleted that line time and add all line items for
each job and part. Internally our PO reads many line items, one line per
job, the vendor sees only one line item total. An average unit price is
entered for each line- which is a prorated amount of the total estimated
charge.

The A/P clerk changes the unit price to match the invoice when it comes
in.

This is not perfect, but works well enough to give our manufacturing and
cost people what they need. It also prevents the vendor from charging us
a minimum base amount for each line item. The breakdown of the charges
will have to be done by someone at some point, so this is no more work
than anything else we came up with. At this time the costs involved are
great enough that Mgmt feels we should track it by job.

Pam
Metro Machine.

________________________________

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of Lou Laird
Sent: Tuesday, October 03, 2006 9:07 AM
To: vantage@yahoogroups.com
Subject: [Vantage] Subcontract operations



We have a process of Galvanizing our parts and assemblies, this is paid
for by weight.
Every part/assembly has a different weight. We have over 40,000
different parts/assemblies. From what we can see each one would require
it's own purchase order or line on a purchase order.

Does anyone know of a way to have one PO/Line to receive subcontract
operation in pounds for eaches on parts/assemblies.


---------------------------------
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[Non-text portions of this message have been removed]






[Non-text portions of this message have been removed]
Thank you, similar situation. Currently we have a cost roll up utility which takes the weight of the part X Galvanizing costs and puts into the material burden field for standard costing. We are of the same thought tracking it by job is more work then value. However, our currently method is not good for loading the subcontractor.

Thank you

Mitchell Kirby <m.kirby@...> wrote:
All of our parts are heat treated which is billed by material by weight.
Each routing has a subcontract operation to aid in scheduling but we expense
the heat treat costs. We issue a manual PO for tracking purposes but we
don't allocate the costs directly to the job. Heat treat costs are in the
overhead.

Not the most accurate costing method but it works for us. We decided long
ago that keeping track of actual heat treat costs was more trouble than it
was worth. We have considered coming up with an average cost by pound
regardless of material to make standard costs more accurate. I still don't
intend to try to compare actual to standard.

Just a thought.

Sincerely,

Mitchell Kirby

Riten Industries, Inc.

<http://www.riten.com/> www.riten.com

740-333-8719 Direct

800-338-0027 Sales

800-338-0717 FAX

_____

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf Of
Lou Laird
Sent: Tuesday, October 03, 2006 10:07 AM
To: vantage@yahoogroups.com
Subject: [Vantage] Subcontract operations

We have a process of Galvanizing our parts and assemblies, this is paid for
by weight.
Every part/assembly has a different weight. We have over 40,000 different
parts/assemblies. From what we can see each one would require it's own
purchase order or line on a purchase order.

Does anyone know of a way to have one PO/Line to receive subcontract
operation in pounds for eaches on parts/assemblies.

---------------------------------
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[Non-text portions of this message have been removed]
Thank you, I will pass on your solution.

"Lindquist, Pam" <plindquist@...> wrote: We have the same situation with similar coating and heat treating.
Each job method has a subcontract operation requirement.
Purchasing will "issue" a PO with one line item - using the "other" type
of purchase. The part number and description on that line are "dummy" -
P/N is "various" description is the type of service being purchased.

Once the PO is printed and sent to the vendor with aggregate info (qty 1
container of 30 various parts to be anodized), the buyer will then
unapprove that PO and deleted that line time and add all line items for
each job and part. Internally our PO reads many line items, one line per
job, the vendor sees only one line item total. An average unit price is
entered for each line- which is a prorated amount of the total estimated
charge.

The A/P clerk changes the unit price to match the invoice when it comes
in.

This is not perfect, but works well enough to give our manufacturing and
cost people what they need. It also prevents the vendor from charging us
a minimum base amount for each line item. The breakdown of the charges
will have to be done by someone at some point, so this is no more work
than anything else we came up with. At this time the costs involved are
great enough that Mgmt feels we should track it by job.

Pam
Metro Machine.

________________________________

From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of Lou Laird
Sent: Tuesday, October 03, 2006 9:07 AM
To: vantage@yahoogroups.com
Subject: [Vantage] Subcontract operations

We have a process of Galvanizing our parts and assemblies, this is paid
for by weight.
Every part/assembly has a different weight. We have over 40,000
different parts/assemblies. From what we can see each one would require
it's own purchase order or line on a purchase order.

Does anyone know of a way to have one PO/Line to receive subcontract
operation in pounds for eaches on parts/assemblies.

---------------------------------
Get your email and more, right on the new Yahoo.com

[Non-text portions of this message have been removed]

[Non-text portions of this message have been removed]






---------------------------------
Do you Yahoo!?
Everyone is raving about the all-new Yahoo! Mail.

[Non-text portions of this message have been removed]
I addressed this challenge with one of our clients about a year
ago. We set up the subcontact operations (anodizing, in our case)
on the jobs as normal. When it was time to send the parts out, a
single PO line be created and linked to all of the appropriate
jobs. (We would list pieces, but pounds should work.) You now have
a PO line with 4 releases totaling 500 pieces. The conversion
factor on the releases would be changed to the inverse of the total
(i.e. 1/500 or 0.002). The PO line would be described as a Lot
Charge, with a quantity of 1 and releases representing the number of
each piece being sent. Occassionally, there were some adjustments
to account for limited decimal places (don't get me started on that)
or for pieces that were significantly different in size. It did
allow us to reasonably tie the subcontracting costs to the
appropriate job without driving us nuts. The other nice thing is
that when the parts were returned, the receiver could count the
parts and confirm that everything came back. "Our Quantity" was
still 100 of part A, 200 of Part B, 50 of Part C and 150 of Part D.

I can go into more detail if you need, but that's basically how we
got it to work.

Michael Randolph
Infinity Business Consulting
mrandolph@...
865-329-3000



--- In vantage@yahoogroups.com, "Mitchell Kirby" <m.kirby@...> wrote:
>
> All of our parts are heat treated which is billed by material by
weight.
> Each routing has a subcontract operation to aid in scheduling but
we expense
> the heat treat costs. We issue a manual PO for tracking purposes
but we
> don't allocate the costs directly to the job. Heat treat costs
are in the
> overhead.
>
>
>
> Not the most accurate costing method but it works for us. We
decided long
> ago that keeping track of actual heat treat costs was more trouble
than it
> was worth. We have considered coming up with an average cost by
pound
> regardless of material to make standard costs more accurate. I
still don't
> intend to try to compare actual to standard.
>
>
>
> Just a thought.
>
>
>
> Sincerely,
>
>
>
> Mitchell Kirby
>
> Riten Industries, Inc.
>
> <http://www.riten.com/> www.riten.com
>
>
>
> 740-333-8719 Direct
>
> 800-338-0027 Sales
>
> 800-338-0717 FAX
>
> _____
>
> From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On
Behalf Of
> Lou Laird
> Sent: Tuesday, October 03, 2006 10:07 AM
> To: vantage@yahoogroups.com
> Subject: [Vantage] Subcontract operations
>
>
>
> We have a process of Galvanizing our parts and assemblies, this is
paid for
> by weight.
> Every part/assembly has a different weight. We have over 40,000
different
> parts/assemblies. From what we can see each one would require it's
own
> purchase order or line on a purchase order.
>
> Does anyone know of a way to have one PO/Line to receive
subcontract
> operation in pounds for eaches on parts/assemblies.
>
>
> ---------------------------------
> Get your email and more, right on the new Yahoo.com
>
> [Non-text portions of this message have been removed]
>
>
>
>
>
> [Non-text portions of this message have been removed]
>
Thank you, I will play around with this in our test db.
On the same issue, we are using standard costing for the part/assembly, how do we get the cost prior to manufacturing. Is it by setting up the subcontract operation on the master method in the routing operation?

ami_miker <mrandolph@...> wrote:
I addressed this challenge with one of our clients about a year
ago. We set up the subcontact operations (anodizing, in our case)
on the jobs as normal. When it was time to send the parts out, a
single PO line be created and linked to all of the appropriate
jobs. (We would list pieces, but pounds should work.) You now have
a PO line with 4 releases totaling 500 pieces. The conversion
factor on the releases would be changed to the inverse of the total
(i.e. 1/500 or 0.002). The PO line would be described as a Lot
Charge, with a quantity of 1 and releases representing the number of
each piece being sent. Occassionally, there were some adjustments
to account for limited decimal places (don't get me started on that)
or for pieces that were significantly different in size. It did
allow us to reasonably tie the subcontracting costs to the
appropriate job without driving us nuts. The other nice thing is
that when the parts were returned, the receiver could count the
parts and confirm that everything came back. "Our Quantity" was
still 100 of part A, 200 of Part B, 50 of Part C and 150 of Part D.

I can go into more detail if you need, but that's basically how we
got it to work.

Michael Randolph
Infinity Business Consulting
mrandolph@...
865-329-3000

--- In vantage@yahoogroups.com, "Mitchell Kirby" <m.kirby@...> wrote:
>
> All of our parts are heat treated which is billed by material by
weight.
> Each routing has a subcontract operation to aid in scheduling but
we expense
> the heat treat costs. We issue a manual PO for tracking purposes
but we
> don't allocate the costs directly to the job. Heat treat costs
are in the
> overhead.
>
>
>
> Not the most accurate costing method but it works for us. We
decided long
> ago that keeping track of actual heat treat costs was more trouble
than it
> was worth. We have considered coming up with an average cost by
pound
> regardless of material to make standard costs more accurate. I
still don't
> intend to try to compare actual to standard.
>
>
>
> Just a thought.
>
>
>
> Sincerely,
>
>
>
> Mitchell Kirby
>
> Riten Industries, Inc.
>
> <http://www.riten.com/> www.riten.com
>
>
>
> 740-333-8719 Direct
>
> 800-338-0027 Sales
>
> 800-338-0717 FAX
>
> _____
>
> From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On
Behalf Of
> Lou Laird
> Sent: Tuesday, October 03, 2006 10:07 AM
> To: vantage@yahoogroups.com
> Subject: [Vantage] Subcontract operations
>
>
>
> We have a process of Galvanizing our parts and assemblies, this is
paid for
> by weight.
> Every part/assembly has a different weight. We have over 40,000
different
> parts/assemblies. From what we can see each one would require it's
own
> purchase order or line on a purchase order.
>
> Does anyone know of a way to have one PO/Line to receive
subcontract
> operation in pounds for eaches on parts/assemblies.
>
>
> ---------------------------------
> Get your email and more, right on the new Yahoo.com
>
> [Non-text portions of this message have been removed]
>
>
>
>
>
> [Non-text portions of this message have been removed]
>






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[Non-text portions of this message have been removed]
Lou,

If you just need a standard cost on the subcontract operation for a
cost roll up, then yes, add a subcontract op with costs on the the
master method.

Avoiding variance with standard cost for lot charge or per pound
charge subcontract operations will be very difficult. The idea
behind standard costing is that you are setting what you expect the
costs to be based on history, project, experience, etc. If the cost
per job for the subcontract operation varies on the number of jobs
combined into the same batch, this variable will create a variance.
Without knowing your specific situation, I would suggest an average
subcontract operation cost if the batches are usually similar or a
worst case cost if the true costs are across the board from batch to
batch.

Michael Randolph
Infinity Business Consulting
mrandolph@...
Office: 865-329-3000


--- In vantage@yahoogroups.com, Lou Laird <loulrd@...> wrote:
>
> Thank you, I will play around with this in our test db.
> On the same issue, we are using standard costing for the
part/assembly, how do we get the cost prior to manufacturing. Is it
by setting up the subcontract operation on the master method in the
routing operation?
Michael writes:
> Avoiding variance with standard cost for lot charge or per pound
> charge subcontract operations will be very difficult.

Like Michael said, establishing a standard is setting an expectation of costs
based on a little history, a quotation, or even gut-feeling. People spend an
inordinate amount of time trying to "eliminate" variances. Variances are like
husbands: they're always wrong. Standards are there to gauge how well you're
doing in the manufacturing process. It's just a stick in the ground. If you
find that you're not meeting the expectation, it will show in the variances.
You then have two choices: get another husband or lower your expectations. Uh,
I mean find a process that gets you closer to the stick or move the stick to a
more reasonable expectation.

Mark W.
Thank you, we are in the process of moving setting the stake in the ground, I am sure we will move it in the future. Once we understand our variences better.


Mark Wonsil <mark_wonsil@...> wrote:
Michael writes:
> Avoiding variance with standard cost for lot charge or per pound
> charge subcontract operations will be very difficult.

Like Michael said, establishing a standard is setting an expectation of costs
based on a little history, a quotation, or even gut-feeling. People spend an
inordinate amount of time trying to "eliminate" variances. Variances are like
husbands: they're always wrong. Standards are there to gauge how well you're
doing in the manufacturing process. It's just a stick in the ground. If you
find that you're not meeting the expectation, it will show in the variances.
You then have two choices: get another husband or lower your expectations. Uh,
I mean find a process that gets you closer to the stick or move the stick to a
more reasonable expectation.

Mark W.






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